Clamp Rack Plans

This step by step diy woodworking project is about clamp rack plans. If you want to learn more about building a nice clamp cart, we recommend you to pay attention to all the instructions and diagrams that are featured in the article. Invest in weather-resistant and quality lumber, such as pine, cedar or redwood, as they have a very nice appearance and a proper durability.

Make sure you select the right clamp rack plans before starting the construction and the final assembly. otherwise the end result might not raise up to your expectations. Adjust the size and the design of the clamp rack to fit your needs. In addition, we recommend you to drill pilot holes through the components before inserting the screws, in order to prevent the wood from splitting.

Building a clamp rack

Building a clamp rack

Materials

• 1 – 2 pieces of 1×12 lumber – 48″ SIDES
• 2 – 2 pieces of 1×8 lumber – 32″ BASE
• 3 – 1 pieces of 1×4 lumber – 32″, 1 piece of 2×6 lumber – 32″ SUPPORTS
• 4 – 4 pieces of 1 1/4″ caster wheels WHEELS 

Tools

• Hammer, Tape measure, Carpentry square
• Miter saw, Drill machinery, Screwdriver, Sander, Router
• Safety Gloves, Safety Glasses, Respiratory Mask

Time

• One day

Clamp Rack Plans

Building the base of the rack

The first step of the project is to build the base of the clamp rack. As you can easily notice in the plans, we recommend you to cut the side components out of 1×8 lumber and to join them together with finishing nails. Cut the base out of 3/4″ plywood, using the information shown in the plans. Align everything at both ends add waterproof glue to the joints, if you want to enhance the rigidity of the structure.

Building the frame of the rack

Building the sides of the rack is a straight-forward step, if you take accurate measurements and use a professional circular saw. Mark the cut lines on the slats with a pencil and adjust the shape of the slats, as shown in the plans. Smooth the cut edges with a piece of sandpaper, in order to get a professional result.

Fitting the supports

Continue the woodworking project by fitting the supports between the two sides of the rack. Cut the supports at the right size, drill pocket holes at both ends and insert the appropriate screws into the sides of the structure. Place a spirit level on top of the supports to check if they are perfectly horizontal.

Fitting the caster wheels

One of the last steps of the project is to attach the caster wheels to the bottom of the clamp rack. Align the wheels as in the plans and secure them to the bottom of the clamp rack with galvanized screws.

Clamp rack plans

Last but not least, you should take care of the finishing touches. Check if the components are secured into place properly and if the structure is rigid. Make sure there are no protruding screws or sharp edges that could injure you.

PRO TIP: Fill the holes with a good wood filler and smooth the surface with 120-grit sandpaper. Apply several coats of paint or stain over the components, in order to protect them from decay.

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